Manufacturing the Future

The US Council on Competitiveness’ Deborah Wince-Smith on the I5 of Innovation and How the Concept Applies to Fostering Growth

Deborah Wince-Smith, President and CEO of the United States Council on Competitiveness, has made it her life’s work to foster partnerships in driving the future of manufacturing, restore the dignity of work, and ensure the United States maintains its competitive edge. 
 
The Council on Competitiveness is a leadership organization that includes CEOs, university presidents, labor leaders, and directors of national laboratories. With over 20 years as a senior official in the US government, Deborah was the first senate-confirmed Assistant Secretary for Technology Policy at the Department of Commerce and Assistant Director for International Affairs for the Reagan administration.
 
On our recent episode of the Manufacturing the Future podcast, Deborah, who is also the president of the Global Federation of Competitiveness Councils, talks about the frontiers of advanced manufacturing, emphasizing its impact on national security. She highlights the integration of digital technologies in traditional manufacturing processes and discusses the challenges and opportunities facing the industry today, including talent shortages. 
Topics
The merging of digital and physical worlds in modern manufacturing processes.
The pressing competitiveness issues facing the manufacturing industry today, including restoring the pride of work in manufacturing to address talent shortages.
The role of technology, especially AI, in driving efficiency and innovation in manufacturing.
Fostering a culture of innovation and partnership for success in the manufacturing sector, both as a nation and at the company level.
Strategies for leaders who want to stay ahead of trends and changing technologies in the industry.
The importance of partnerships, education, and community involvement in shaping the future of manufacturing.
Resources
National Council on Competitiveness website

Delta Bravo AI's Rick Oppedisano On Streamlining Manufacturing with AI

Meet Rick Oppedisano, Founder and CEO of Delta Bravo AI
“In the case of AI, it's making someone make better decisions faster. How do we take that training cycle from six months to a day? How do we take the impact of attrition at that job level from hurtful to minimal? How do we create joy in that job and fulfillment and make that person feel like they're a bigger part of the team, faster, by doing things correctly the first time. And then lastly, how do you scale that?”
Rick Oppedisano, Founder and CEO of Delta Bravo AI, has built an AI platform that allows manufacturing companies to answer those very questions. Using their client’s company data, Delta Bravo can help quickly understand the influencing factors on a production outcome. For example, they built an AI engine that predicts a production run and tells their operators in real time how and where to adjust certain set points, allowing them to produce a higher-quality product with less steel scrap. This sort of time- and material-saving information can save a company millions of dollars over just a year or two.
 
In This Episode
In our recent episode of Manufacturing the Future podcast, Rick speaks about Delta Bravo’s impact on manufacturing and gleans other fascinating insights into AI’s role in the industry, including how it can help a company improve quality, reduce waste, and enhance workforce training with the end result of lessening costs and increasing profits.
Topics
Delta Bravo’s mission to demystify predictive model development and transform operations for manufacturers by leveraging untapped data wealth.
The importance of integrating AI to improve manufacturing processes, reduce waste, enhance throughput, and lower defects.
How and why Delta Bravo creates customized AI solutions tailored for each manufacturer's unique needs and workforce roles for maximum impact.
The importance of insights and actions over mere data visualization to drive operational improvements and decision-making in real-time.
The impact of AI on workforce readiness, reducing training time from months to days, and improving job satisfaction and retention rates.
The significance of continued investment in capital equipment, automation using AI-powered robots, and brain-powered operational tasks.
The urgency for manufacturers to adopt AI to stay competitive and avoid being left behind in the rapidly evolving industry landscape.

Voice of the Essential Manufacturing Worker: A Roundtable with Marc Weinmann of VEM Tooling and Arturo Buzzalino of Epicor (Chapter 3)

In this special episode of Manufacturing the Future podcast, Kerrie hosts a roundtable discussion about Epicor's second-annual Voice of Essential Manufacturing Workers report. 
Together with Marc Weinmann, owner of VEM Tooling and Arturo Buzzalino Vice President of Products, Innovation, and Design at Epicor, Kerrie explores the day-to-day work, upskilling and new skill sets, technology and modernization in the workplace, and the outlook on manufacturing work to gain a deeper understanding of those who make our industry thrive. 
In today's chapter, Kerrie, Marc, and Arturo dive deep into the technologies poised to transform the daily work of manufacturing workers. Here are a few key takeaways:
Ensure your business stays relevant and competitive by adopting AI, cloud services, and new software developments. This approach is crucial for success in the near to medium term.
Consider ERP investment can be the foundational vehicle for harnessing AI's capabilities and addressing critical business challenges.
Encourage discussions and partnerships that look beyond the current state of technology. This will help you anticipate and prepare for the next big developments.
Resources
Link to Epicor’s Voice of Essential Manufacturing Worker survey
Helpful summary article about the EU’s carbon accounting requirements

Voice of the Essential Manufacturing Worker: A Roundtable with Marc Weinmann of VEM Tooling and Arturo Buzzalino of Epicor (Chapter 2)

In this special episode of Manufacturing the Future podcast, Kerrie hosts a roundtable discussion about Epicor's second-annual Voice of Essential Manufacturing Workers report. 
Together with Marc Weinmann, owner of VEM Tooling and Arturo Buzzalino Vice President of Products, Innovation, and Design at Epicor, Kerrie explores the day-to-day work, new skill sets, technology and modernization in the workplace, and the outlook on manufacturing work to gain a deeper understanding of those who make our industry thrive. 
In today's chapter, Kerrie, Marc, and Arturo examine the challenges and necessity of upskilling in a busy corporate environment. They emphasize the importance of making continuous learning a priority to keep pace with industry demands and to retain valuable talent.
Topics discussed:
The integration of AI technology in manufacturing companies to enhance employee communication.
The obstacles involved in prioritizing upskilling within a bustling corporate schedule, despite the industry's increasing demand for a diverse skill set.
Practical upskilling strategies including the dissemination of best practices across global teams and conducting specialized training sessions.
Resources
Link to Epicor’s Voice of Essential Manufacturing Worker survey
Helpful summary article about the EU’s carbon accounting requirements

Voice of the Essential Manufacturing Worker: A Roundtable with Marc Weinmann of VEM Tooling and Arturo Buzzalino of Epicor (Chapter 1)

In this special episode of Manufacturing the Future podcast, Kerrie hosts a roundtable discussion about Epicor's second-annual Voice of Essential Manufacturing Workers report. 
Together with Marc Weinmann, owner of VEM Tooling and Arturo Buzzalino Vice President of Products, Innovation, and Design at Epicor, Kerrie explores the day-to-day work, upskilling and new skill sets, technology and modernization in the workplace, and the outlook on manufacturing work to gain a deeper understanding of those who make our industry thrive. 
This episode will be broken up into three chapters that will feature the key topics of the discussion. In today's chapter, Kerrie, Marc, and Arturo dive into what their workers’ day-to-day experience looks like and how Marc and Arturo see the outlook of manufacturing. 
 
Chapter 1: A Worker’s Day-to-Day and the Outlook of Manufacturing
The day-to-day work experiences of manufacturing workers, including creating healthy work environments and culture.
The outlook of manufacturing according to Marc and Arturo: the need to embrace change and the importance of leaning into the company’s culture rather than technology.
Chapter 2: The Impact of Tech and AI on Communication & Upskilling
How manufacturing companies have incorporated technology such as AI into their communications with their employees.
The challenges of prioritizing upskilling when a company already has a lot on their plate but also the industry is demanding an ever-expanding skill set.
Chapter 3: Modernization and Technology
The role of technology and modernization such as climate awareness in changing the work landscape for manufacturing workers. 
Importance of following new technologies like AI and cloud for future readiness: even if a company isn’t ready to adopt a new technology, it’s smart to keep up with new developments.

IDC's Lynne Schneider on How Data is Not the New Oil – But It Is the New Grease

"Most immediately before coming to IDC, I helped provide research and background for CFOs,” says Lynne Schneider, Research Director, Location and Geospatial Intelligence, DaaS and Data Marketplaces at IDC. "CFOs, we think of them as having all the financial numbers, but I think that ambitious and interested CFOs want to go beyond that … and so when there was this opportunity at IDC to look at data really broadly, I was just really excited by that. I'm kind of a data nerd at heart."
International Data Corporation, or IDC, is a premier global provider of market intelligence, advisory services, and events for the information technology, telecommunications, and consumer technology markets. IDC has been providing strategic insights for more than 50 years. It has solidified its position as a trusted source of strategic insights for organizations looking to navigate the ever-evolving landscape of technology and innovation. 
Still, despite its well-earned wisdom, IDC faces the challenge of nimbly adapting alongside the rapid pace of technological advancements. As data has gotten more and more valuable, so has the complexity of protecting it while keeping it appropriately accessible. 
In This Episode
In this episode, Lynne discusses how IDC helps clients stay on top of the data trends and understand the data they have so that they can better leverage it, whether it’s to bring more value to their business or join the data marketplace. 
Topics
How companies are pursuing data monetization strategies that will boost their business' value.
The advantages of using location-based data, such as weather, in business operations.
What a company should consider when looking to participate in the data marketplace.
The challenges and opportunities that business leaders face in using data effectively in the data marketplace.
Recommendations for keeping sensitive data private and secure.
Advice for getting a handle on and leveraging data for more business value.

Arnold Lumber Company's Adam Bartlett Drills In to the Meaning of Digital Transformation

Meet Adam Bartlett, Data Systems Manager at Arnold Lumber Company
"My direct boss, the COO of Arnold Lumber, Matt Semonik, says I'm often the man behind the curtain. I make things happen," says Adam Bartlett, Data Systems Manager at Arnold Lumber Company. "I tell my team that our job is to make other employees' jobs easier, as easy as we possibly can, and to develop the tools, give them the tools, buy the tools, whatever we need to do to make their jobs easier. So I do a lot of things like report writing, business intelligence. I solve business problems. They have a problem. They come to me. Do we have the tools? Yes. No. Let's get the tools. Let's find a solution. A lot of brainstorming, a lot of teamwork, a lot of data wrangling and managing. But it's fun. I enjoy it. I enjoy coming to work."
Arnold Lumber Company has grown from a small wood lot in North Kingstown, RI to a full service supplier with locations across the state. They serve the broader New England area with a wide range of building materials, hardware, cabinetry design services, contractor referral services, and much more. Arnold Lumber Company has everything their customers might need to bring their visions to life.
However, running the tight, employee-friendly and customer-first business they are today hasn't always been so smooth. Although it was an adjustment period, when Arnold Lumber embraced technology, specifically BisTrack, in 2015, it has ultimately helped them grow and improve. 
In This Episode
How can technology be a game-changer for everything from less paperwork to better scheduling for both customers and employees? Listen to our conversation with Adam Bartlett to hear all about Arnold Lumber Company's journey with not only embracing technology, but using it to succeed.
Topics
Arnold Lumber Company's decision-making process of investing in technology.
Why BisTrack is "the best solution out there."
What technologies have had the biggest impact on Arnold Lumber Company's business.
What innovations Arnold Lumber Company is excited to incorporate next.
Practicing the saying "Change the people around you, or change the people around you."
The two jobs every company should have: safety and making sure everyone is successful.

PureCycle's Dustin Olson on Leaning into Technology and Innovating Sustainability

As with any business, expansion is overall a good thing--but it does come with its challenges. PureCycle has worked to strike a balance between keeping costs low via making their processes more efficient and using materials that are cheaper and expanding to new locations and working with new partners. 
Dustin also describes how having a "culture of bias to action" allows PureCycle to make decisions quickly and by extension lean into new technologies. Aside from its main values of innovation, sustainability, and recycling, PureCycle focuses on being as digital as possible.
In This Episode
Listen to Dustin Olson talk about PureCycle's culture of bias to action, staying connected to technology, focusing on sustainability, and more.
Episode summary 
Dustin Olson believes that PureCycle's mission is to innovate how polypropylene plastic is the future of sustainability. "At the end of the day, it's not marketing, it's not shows, it's not promise. It's just boots on the ground manufacturing excellence that gets it done." By focusing on technology, listening to people within the company, and celebrating even the small wins, PureCycle is proving him right. 
In our latest podcast episode, Dustin talks about the challenges that recycling faces as a whole and how PureCycle addresses those challenges in a unique, sustainable way. According to Dustin, people and companies generally want to recycle and commit to being more sustainable, but it's often difficult due to cost, inconvenience, or both. 
PureCycle's process takes plastic that might otherwise end up in a landfill, washes it to a pure and more versatile product, and gives it to the customer for use however they need. This process also means that those same products can be turned right back around and recycled again, indefinitely. 
At the core of all this innovation and vision? Working hard, grinding through the problems, being kind, staying humble, and leaning into technology.
Topics
Why Dustin believes that sustainability is not just a marketing tactic, it's a business practice.  
How leaning into technology and letting it guide innovation is the future of manufacturing.
Why expansion of your business can be tricky: it involves balancing cost with growth. 
How PureCycle's recycling process is unique and innovative, taking plastics that would otherwise end up in landfills and turning them into pure, versatile products.
How PureCycle has learned to be nimble and make decisions quickly without sacrificing what's right for the business.
Why a policy of listening within your company is a key practice for successful leadership. 

E4D's Tammi Carter on Helping Customers "Dream, Design, Deliver, and Delight"

"Because we've always been one of the smaller companies with competitors, we needed technology so that we could compete and not have as many people," says Tammi Carter, CEO at E4D Technologies, in our newest podcast episode. "Also being a medical device company, there's a lot of regulations about traceability and serialization, and so, from day one, there was some level of technology. Obviously, we've grown, we've expanded, we've enhanced, but technology was always part of the DNA of E4D."
E4D Technologies is a leading contract manufacturer and design company that serves customers with innovative technologies and methods like 3D scanning, as well as unique approaches to product development and manufacturing. The E4D methodology centers around four principles: "Dream, design, deliver, and delight." When a customer comes to them with a dream for a product — which could even be a sketch on a napkin — they bring it to life and support it until the end of its lifecycle.
However, running a great organization doesn't happen by chance, and takes deliberate thought and effort to make sure you're optimizing technology, processes, and people to address your challenges. E4D uses technology to stay competitive as a smaller player, as well as uses automation and robotics to address labor shortage gaps. They also focus on understanding the customer so they provide technology that actually meets their needs and have created a culture that's comfortable with change.
 
In This Episode
How can manufacturing leaders leverage their technology and culture to stay competitive and bring those dream products to life for their customers? Listen to our conversation with Tammi Carter to learn more about how to build great products and a great team behind those products.
Topics
How E4D brings products to life through their methodology of "dream, design, deliver, and delight."
How a background in music performance helped Tammi prepare for a career in manufacturing leadership.
The importance of mentoring and why sharing experiences and expertise is a sign of good leadership.
Why E4D relies on technology to stay competitive, and how they're using it to free up humans "to do the work that only people can do."
Why having a culture that's comfortable with change is key to success.
How E4D is evolving its digital transformation through ERP utilization, digitizing documents, and moving to the cloud.
Why you need to understand your customer and their needs — not what you think they need.

Praxie's Michael Lynch on How AI is Transforming Manufacturing

"How do you practically apply artificial intelligence? I think that's the core question that most manufacturers are asking themselves," says Michael Lynch, CEO at Praxie, in our new podcast episode. "AI is the second step. The first step is getting digital, because you can't use AI unless your stuff is digital. So if you think about a pragmatic roadmap, it's get digital, get all that stuff out of Excel sheets and paper, and build those workflow processes."
Praxie is an AI-powered software platform that advances digital transformation for discrete and process manufacturing companies. Once a company digitizes its documents and processes, the AI built into their workflows can give feedback and insights about issues seen on the factory floor, or generate an action plan by tapping into a large language model. Or, AI can extract insights from a company’s data, identifying root causes of problems.
However, for manufacturing organizations to reap the full benefits of AI, they have to ensure they're underway with their digital transformation first. Two of the challenges to digital transformation are cost and time: how expensive your infrastructure providers will be and how long it'll take to implement the solution. But another challenge is the human element, because if you try to implement new digital processes that are different from what you currently have, they won't be adopted.
 
In This Episode
How can manufacturers overcome the hurdles to a successful digital transformation, and use AI to improve their processes to make them better execution leaders? Listen to our conversation with Michael Lynch to learn more about how AI is transforming manufacturing today and how it will continue to do so in the future.
Topics
How Michael made his way from Broadway to video games to leading an AI software company in manufacturing.
Why manufacturing companies need to digitize first before they can then practically apply AI to help solve operational problems.
The two big challenges that manufacturing companies face in their digital transformation.
Best practices for managing your data, and why data cleanliness will affect your outcomes.
Examples of how manufacturers can use AI to improve their production, increase efficiencies, and lower scrap through more effective management.
Some of the indicators that tell a business they're ready for a digital transformation.
What a "manufacturing plant of the future" may look like with its augmented environments and computer vision.